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Product Description

Factory Cast Iron Pilot Bore Aluminum Stainless Steel Synchronous Timing Belt And Pulley

Synchronous belt pulley transmission is composed of an annular belt with equidistant teeth on the inner peripheral surface and a belt pulley with corresponding teeth. During operation, the belt teeth mesh with the tooth slots of the belt pulley to transmit motion and power. It is a new belt transmission that integrates the respective advantages of belt transmission, chain transmission and gear transmission.

Product Description

Advantages:
1. Good quality products
2. Competitive prices
3. Fast delivery
4. Best after-sale service
5. Brand: HeFa or OEM/ ODM
6.Normal Torque Transmission Timing pulley:MXL/XL/L/H/XH/XXH
7.High Torque Transmission:timing pulley:S2M/S3M/S5M/S8M/S14M/P2M/P3M/P5M/P8M/HTD3M/HTD5M/HTD8M
8.High Precision Position Transmission timing pulley:2GT/3GT/5GT/8YU
9.Light load transmission timing pulley:T5/T10/T20
10.Heavy load transmission timing pulley:AT5/AT10

Product standard timing belt pulley & idler pulley
Customized OEM, drawings or samples customized
Teeth type Normal Torque Drive Type:MXL,XL,L,H,XH,XXH
High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M
High Precision Position Drive Type:2GT,3GT,5GT,8YU
Light Load Drive Type:T5,T10,T20
Heavy Load Drive Type:AT5,AT10,AT20
Basic shape Type A,Type B,Type D,Type E,Type F,Type K
Adaption Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt
surface treatment Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening
Material 6061(aluminum),S45C(45# steel),SUS304(Stainless steel)
Bore Pilot bore, Taper bore and Customized bore.
Tolerance Control Outer diameter ±0.005mm   Length dimension ±0.05mm
Standard DIN, ISO/GB, AGMA, JIS
Teeth Accuracy DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0
Weight Max 15Tons
testing equipment projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector
producing  equipment CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc.
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping
Application industry Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry.

Company Profile

Packaging & Shipping

1. Lead time: 10-15 working days as usual, 30 days in busy season, it will based on the detailed order quantity;
2. Delivery of samples: by DHL, Fedex, UPS, TNT, EMS

FAQ

Main markets Southeast Asia, North America, Eastern Europe, Mid-East, West Europe
How to order *You send us drawing or sample
*We carry through project assessment
*We give you our design for your confirmation
*We make the sample and send it to you after you confirmed our design
*You confirm the sample then place an order and pay us 30% deposit
*We start producing
*When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers
*Trade is done,thank you!

 

Certification: CE, ISO
Pulley Sizes: Type B
Manufacturing Process: Casting
Material: Stainless Steel
Surface Treatment: Polishing
Application: Chemical Industry, Grain Transport, Mining Transport, Textile Machinery
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

cast pulley

What is the importance of proper pulley alignment and tensioning in cast pulley systems?

Proper pulley alignment and tensioning are of utmost importance in cast pulley systems. Ensuring accurate alignment and optimal tension in these systems offers several benefits and plays a significant role in achieving efficient and reliable operation. Here are the key reasons why proper pulley alignment and tensioning are crucial:

  • Prevention of Belt or Chain Slippage: Proper pulley alignment and tensioning help prevent belt or chain slippage in cast pulley systems. When pulleys are misaligned or tensioned inadequately, belts or chains can slip, causing reduced power transmission efficiency, loss of torque, and potential damage to the pulleys or other components. By aligning the pulleys correctly and maintaining appropriate tension, the grip between the pulleys and the belt or chain is maximized, ensuring smooth power transfer without slippage.
  • Extended Belt or Chain Lifespan: Accurate pulley alignment and proper tensioning contribute to the extended lifespan of belts or chains used in cast pulley systems. Misalignment or excessive tension can cause increased wear and fatigue on the belt or chain, leading to premature failure and the need for frequent replacements. By aligning the pulleys correctly and applying the right tension, the load is distributed evenly across the belt or chain, minimizing wear and prolonging its lifespan. This reduces downtime and maintenance costs associated with belt or chain replacements.
  • Reduction of Power Loss: Proper pulley alignment and tensioning minimize power loss in cast pulley systems. Misalignment or inadequate tension results in increased friction between the belt or chain and the pulleys, leading to energy losses in the form of heat and vibration. This can decrease the overall efficiency of the system, requiring higher energy input to achieve the desired output. By aligning the pulleys accurately and maintaining optimal tension, power loss due to friction is minimized, maximizing the efficiency and energy savings of the system.
  • Prevention of Component Wear and Damage: Correct pulley alignment and tensioning help prevent excessive wear and damage to components in cast pulley systems. Misalignment can cause the belt or chain to rub against pulley flanges or adjacent parts, resulting in accelerated wear and potential damage to the pulleys, bearings, or other system components. Inadequate tension can lead to excessive vibrations and dynamic forces, which can cause fatigue failure or premature wear on pulleys, shafts, or bearings. Proper alignment and tensioning reduce these risks, prolonging the lifespan of equipment and minimizing maintenance requirements.
  • Optimal Performance and Efficiency: Proper alignment and tensioning of cast pulleys ensure optimal performance and efficiency of the overall system. Accurate alignment allows for smooth and consistent operation of belts or chains, maintaining the intended path and preventing unnecessary strain or resistance. Optimal tensioning ensures the right level of grip and power transmission, facilitating efficient energy transfer and minimizing energy losses. These factors contribute to improved overall system performance, productivity, and energy efficiency in cast pulley systems.
  • Enhanced Safety: Correct pulley alignment and tensioning promote safety in cast pulley systems. Misaligned pulleys or improperly tensioned belts or chains can pose safety hazards, such as sudden belt disengagement, unexpected movement of components, or increased risk of accidents. Proper alignment and tensioning reduce the likelihood of such incidents, creating a safer working environment for operators and maintenance personnel.

In summary, proper pulley alignment and tensioning are crucial for cast pulley systems to prevent belt or chain slippage, extend the lifespan of belts or chains, reduce power loss, prevent component wear and damage, optimize performance and efficiency, and enhance safety. These practices contribute to the reliable and efficient operation of cast pulley systems, minimizing downtime, maintenance costs, and the risk of equipment failure.

cast pulley

How do cast pulleys affect the performance of textile manufacturing machinery?

Cast pulleys have a significant impact on the performance of textile manufacturing machinery, playing a crucial role in ensuring smooth and efficient operations. The use of cast pulleys in textile machinery offers several benefits and influences various aspects of performance. Here are some ways in which cast pulleys affect the performance of textile manufacturing machinery:

  • Power Transmission: Cast pulleys are responsible for transmitting power from the motor or drive system to different components of textile manufacturing machinery. They facilitate the transfer of rotational energy to drive the operation of various mechanisms, such as spinning, weaving, knitting, or winding. The efficiency and reliability of power transmission directly impact the overall performance of the machinery.
  • Belt and Chain Drives: Cast pulleys are commonly used in textile manufacturing machinery that employs belt or chain drives. They provide the driving force to move belts or chains, which, in turn, operate different parts of the machinery. For example, in spinning machines, cast pulleys drive the belts that rotate spinning bobbins or spindles, enabling the formation of yarn. In weaving machines, pulleys drive the belts that control the movement of the shuttle or rapier, facilitating the weaving process.
  • Tensioning and Speed Control: Cast pulleys play a crucial role in maintaining proper tension in belts or chains within textile machinery. Proper tensioning is essential for smooth and precise operation, preventing belt slippage or excessive wear. Additionally, cast pulleys are used to control the speed of driven components. By varying the size or configuration of the pulleys, the rotational speed of various parts can be adjusted, allowing for different production speeds and optimizing performance.
  • Alignment and Synchronization: Cast pulleys contribute to the alignment and synchronization of components in textile manufacturing machinery. Proper alignment ensures that belts or chains run smoothly and do not deviate from their intended path, preventing disruptions or damage. Synchronization of pulleys and driven components, such as rollers or cylinders, is crucial for maintaining the desired tension, speed, and coordination in processes like fabric winding or dyeing.
  • Noise and Vibration Control: Well-designed cast pulleys help reduce noise and vibration in textile manufacturing machinery. Excessive noise and vibration can lead to increased wear and tear, decreased efficiency, and potential damage to machinery components. Cast pulleys with proper balancing, precise manufacturing tolerances, and adequate material selection can minimize noise and vibration, creating a quieter and more stable operating environment.
  • Maintenance and Longevity: The performance of textile manufacturing machinery relies on the durability and longevity of its components, including cast pulleys. High-quality cast pulleys that are resistant to wear, corrosion, and fatigue contribute to the overall reliability and longevity of the machinery. Regular maintenance, including lubrication and inspection of pulleys, ensures their continued performance and helps prevent unexpected breakdowns or production interruptions.

The specific impact of cast pulleys on textile manufacturing machinery can vary depending on the type of machinery, the textile manufacturing process involved, and the specific requirements of the application. Factors such as load capacity, rotational speed, environmental conditions, and material compatibility need to be considered when selecting and integrating cast pulleys into textile machinery.

In summary, cast pulleys play a vital role in textile manufacturing machinery by facilitating power transmission, belt and chain drives, tensioning and speed control, alignment and synchronization, noise and vibration control, as well as maintenance and longevity. Their presence significantly influences the performance, efficiency, and reliability of textile manufacturing processes, contributing to the production of high-quality textiles.

cast pulley

Can cast pulleys be customized for specific machinery and equipment?

Yes, cast pulleys can be customized to meet the specific requirements of machinery and equipment. The versatility of cast pulleys allows for customization in terms of size, shape, configuration, and other specifications. Here are some key points regarding the customization of cast pulleys:

  • Size and Dimensions: Cast pulleys can be tailored to different sizes and dimensions to suit the space limitations and power transmission needs of specific machinery and equipment. The diameter and width of the pulley can be adjusted to ensure proper belt or chain alignment and optimal power transmission efficiency.
  • Groove Profiles: The groove profiles on cast pulleys can be customized to match the specific type of belt or chain used in the power transmission system. Different groove shapes, such as V-shaped, round, or flat, can be incorporated to ensure a secure and efficient grip on the belt or chain, minimizing slippage and maximizing power transmission capability.
  • Material Selection: Depending on the requirements of the machinery and the operating conditions, the material used for casting the pulley can be selected or modified. Cast pulleys are commonly made from materials such as cast iron, cast steel, or cast aluminum, each offering different characteristics in terms of strength, durability, and resistance to corrosion or wear.
  • Shaft Attachment: Cast pulleys can be customized to accommodate different shaft attachment methods. The pulley can be designed with keyways, set screws, or other mechanisms to securely attach it to the shaft, ensuring proper alignment and preventing slippage during power transmission.
  • Surface Finish: The surface finish of cast pulleys can be customized to meet specific requirements. Depending on the application, the pulley surface may need to be smooth, polished, or textured to enhance belt or chain grip, reduce friction, or improve overall performance.
  • Additional Features: Cast pulleys can be customized with additional features or accessories to enhance functionality or address specific needs. This may include the addition of flanges, hubs, or other components that facilitate the integration of the pulley into the machinery or equipment.

By offering customization options, cast pulleys can be tailored to fit the unique requirements of different machinery and equipment. This ensures optimal performance, efficiency, and reliability in power transmission applications across various industries.

China Hot selling Factory Cast Iron Pilot Bore Aluminum Stainless Steel Synchronous Timing Belt and Pulley   supplier China Hot selling Factory Cast Iron Pilot Bore Aluminum Stainless Steel Synchronous Timing Belt and Pulley   supplier
editor by CX

2023-10-21